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Forklifts

Forklift safety can be improved when workers and businesses work together.

Forklifts (also called industrial lift trucks) are used to lift, stack and transfer loads in many workplaces across NSW. However, every year they continue to cause workplace deaths and injuries resulting in substantial financial and human costs for workers, industry and the community.

The three main reasons workers are killed or seriously injured in forklift incidents are:

  1. being hit or crushed by a forklift
  2. being hit or crushed by a load that the forklift is moving
  3. being crushed in a forklift tip-over.

Some practical tips to help keep workers safe are:

  • separate people from moving forklifts, using barriers or guardrails
  • if you cannot physically separate forklifts from people, clearly mark walkways and safe work zones, and make sure your workers stick to them
  • make sure forklift operators only move loads that are stable on the pallet or use an attachment if needed
  • make sure your forklift operators wear a seat belt
  • make sure your workers and visitors, including delivery drivers, stick to your traffic management plan and site safety rules
  • talk to all of your workers - including operators and those who work near forklifts - about how to work safely around forklifts.

Forklift incidents can be prevented, especially when workers and businesses work together to improve health and safety at work.

Forklift safety compliance

To increase awareness of forklift related risks, SafeWork NSW commenced its forklift safety compliance project in June 2021, however due to COVID-19 the project was suspended. In November 2021, the forklift safety compliance project recommenced, with Inspectors visiting sites across the Sydney Metropolitan area with a focus on:

  • high-risk work licences
  • traffic management
  • forklift maintenance
  • wearing of seatbelts
  • appropriate use of forklift attachments to ensure loads being shifted were secure.

Read the NSW Forklift Safety Report

Using a forklift

Download or print our free forklift safety fact sheets, guides and posters.

Articles

  • Working around forklifts

    Safety tips for employees who work near or around forklifts

    Find out more
  • Guide for employers

    Information to help keep everyone in your business safe

    Find out more
  • Guide for operators

    Guide to help keep forklift operators, other workers and visitors safe

    Find out more

Articles

  • Forklift toolbox talk: safety talks with workers

    A template for guiding regular safety toolbox talks with workers

    Find out more
  • Forklift Truck Safety Guide: improving forklift safety

    Guide about the safe use and maintenance of forklift trucks

    Find out more
  • $1000 SafeWork small business rebate

    Find items eligible for the rebate

    Find out more

Articles

  • Separation in warehouses

    This A2 poster on separating forklifts from pedestrians in warehouse environments can be printed and displayed in a visible location in your business

    Find out more
  • Separation when loading

    This A2 poster on separating forklifts from pedestrians when loading trucks can be printed and displayed in a visible location in your business

    Find out more
  • Forklift Safety - Loads

    This A2 poster on securing loads when operating forklifts can be printed and displayed in a visible location in your business

    Find out more

Articles

  • Forklift Safety - Seatbelts

    A poster on the importance of wearing seatbelts when operating forklifts to be printed and displayed in your business

    Find out more
  • Four forklift posters

    This A2 poster contains all four individual forklift safety posters – separation, loads and seatbelts - in one file for easy printing.

    Find out more
  • Safety around moving plant

    A self-assessment checklist that provides guidance on safety improvements around powered mobile plant, including forklifts.

    Find out more

Purchasing a forklift

  • black background only

    Buying a new forklift

    Information to help you buy a new forklift that is safe for your workers and complies with the law.

    Find out more
  • black background only

    Buying second-hand

    Information to help you buy a second-hand forklift that is safe for your workers and complies with the law.

    Find out more

Licences

If you are a business you need to make sure your forklift drivers hold a current and valid licence.

Information about forklift licences

Check a forklift licence


Forklift safety videos

For more tips on staying safe around forklifts - watch our safety videos

Mark Ellis talks about why no job is too important that it can't be done safely

Separation is the key to forklift safety

Forklift instructional safety video

Forklift load handling

Forklifts hitting pedestrians

Loading pallets onto a truck safely

Unloading pallets from a truck tray safely

Moving around safely during loading and unloading

Further information

  • SafeWork Australia Information sheet for owners and operators
  • Workplace traffic management
  • Pallet racking fact sheet
  • Pallet Pulling guidance
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