Risks in construction - formwork and concrete placing equipment

SafeWork NSW inspectors are visiting construction sites to talk with principal contractors (PCs) and site supervisors about formwork and concrete placing equipment safety, as part of its state-wide focus on concreting in construction.

SafeWork takes a zero-tolerance approach to workers' lives being put at risk from formwork and concrete placing equipment.

On-the-spot fines of up to $3,600 apply for PCs and site supervisors who do not manage the risk of falls from heights, or workers who operate a concrete placing boom without a high risk work licence.

Risks related to formwork

The major risks related to formwork include falls from platform edges or through penetrations, being hit by falling timbers or crane loads, formwork collapse and contact with powerlines.

You can ensure safe systems of work are in place for the planning, design, erection, use and dismantling of formwork by:

  • ensuring adequate consultation and communication with PCs, site supervisors and formworkers
  • having safe work methods, including working from the ground where possible
  • ensuring the formwork is erected on solid foundations
  • using edge protection and covers to prevent falls over edges and through penetrations
  • there are exclusion zones in place to prevent unauthorised access during erection and dismantling
  • having a competent person sign-off before pouring concrete
  • all workers are adequately trained, instructed and supervised.

Here are some useful resources:

Risks related to concrete placing equipment

The major risks involving concrete placing equipment include being hit by the hose or concrete, hitting a structure or powerlines and mechanical failure.

To enable safe concrete pumping operation onsite, you must ensure:

  • safe systems of work are in place for set-up, placement and concrete operations
  • there are safe distances to overhead power lines
  • workers are adequately licenced, competent, trained and supervised
  • inspection, testing and maintenance of equipment has been carried out in accordance with the manufacturer’s requirements
  • exclusion zones are in place to prevent unauthorised access when operations underway.

Here are some useful resources:

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