Worker seriously injured after being struck by falling load inside a shipping container (18 September 2025)
A worker was standing inside a shipping container, assisting with the transfer of glass endcaps weighing approximately one tonne into a warehouse facility. The worker's role involved attaching chains to the glass endcaps, which were then dragged to the front of the container before being lifted by a forklift operated by another worker. During the process one of the glass endcaps fell trapping the worker against the side of the container resulting in serious injuries.
Safety information
Consider ‘reasonably practicable’ control measures to manage the risks associated with the risks of lifting and moving heavy loads and working with moving plant.
Ensure:
- appropriate controls are applied to support and stabilise loads prior to work commencing as per the manufacturer's recommendations
- you inspect loads for any abnormal movement during transport, for stability prior to entering a shipping container
- a safe system of work is in place and followed to ensure that exclusion zones are implemented and workers remain outside shipping containers and clear of forklift operation zones
- forklifts are regularly maintained, are not altered and are only used as per the manufacturer’s instructions
- you only use compatible, certified forklift attachments
- a risk assessment is conducted prior to work commencing
- training is provided and followed by all workers on safely moving endcaps
- appropriate personal protective equipment is used
- an emergency plan is in place and workers are trained in emergency procedures.
Related guidance material
- Code of Practice - Managing the risks of plant in the workplace (PDF, 1987.96 KB)
- Hazardous manual tasks (PDF, 1499.23 KB)
- Self-Assessment Checklist - Safety around Moving Plant (PDF, 171.08 KB)
- Safety Alert – Uncontrolled movement of vehicles
- Guide – Inspecting and maintaining plant (PDF, 1309.63 KB)
- Forklift safety page
- Forklift information sheet for owners and operators