Refuelling of petrol operated plant (6 September 2024)

A 21-year-old male labourer was refuelling a petrol-powered pressure washer while it was in use. The nozzle connected to the fuel container dislodged resulting in an uncontrolled release of petrol which ignited from the hot surface. The injured person sustained serious burns to his body.

A red plant is positioned on the back of a ute, where it was being refueled at the time of the incident. A pair of work shoes is visible on the left side of the work vechicle.
Plant being refuelled at time of incident
A black petrol can lies on the ground with a blown hole at the bottom, indicating damage from an explosion or pressure buildup.
Container used for refuelling plant
                                                             

Safety information

Consider ‘reasonably practicable’ control measures to manage the risks associated with plant refuelling.

Ensure:

  • a risk assessment is undertaken to ensure control measures are in place to eliminate any heat from hot surfaces and possible ignition sources in refuelling areas
  • prior to refuelling, the plant is not in use, engine and all electrical equipment are turned off and the engine is allowed to cool as per the manufacturer’s instructions
  • you only use the approved fuel containers and funnels to reduce the risk of it becoming dislodged while refuelling
  • you establish a designated refuelling area on firm ground in a well-ventilated location
  • you have suitable firefighting equipment that is easily accessible, and all workers are trained in use of firefighting equipment
  • you follow the manufacturers recommendations, and operating procedures
  • appropriate personal protective equipment (PPE) is worn when refuelling plant
  • you provide instruction, training and supervision to workers on the safe use, storage and handling of hazardous chemicals.

Related guidance material

Further information

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