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Electrical cable explosion during excavation (24 April 2020)

Two workers were seriously burned when an 11kV electrical cable exploded while they were excavating a pit in Eastern Creek. The workers were excavating near live electrical services cabling. Both workers were wearing flash-proof clothing that reduced the exposure to the blast.

The site and excavation pit

The investigation

  • SafeWork NSW inspectors responded to the incident.
  • SafeWork NSW commenced an investigation to determine the cause and circumstances of the incident.

Safety information

You must eliminate or minimise electrical risks, so far as is reasonably practicable.

In NSW, it’s prohibited to work on live electrical equipment unless one or more exceptions apply.

The code of practice for managing electrical risks in the workplace outlines when working live is permitted, and how to do it. Working de-energised eliminates significant electrical risks.

Before excavating:

  • get asset plans and information from registered utilities and asset owners, such as dial before you dig
  • ask the asset owner about specific conditions for any excavation work if you’re working near cables at or above 132kV – if so, the asset owner must supervise your work
  • locate all underground electrical cables and, remember, inaccuracies can occur on plans:
    • look for signs of the services along the easement and ground
    • use an electronic cable locator or ground penetrating device
    • pothole using non-destructive methods, such as a vacuum
  • contact the asset owner if any doubts exist – never assume depth or alignment
  • develop safe systems of work and emergency procedures, and make sure all workers are trained
  • be aware that certain work can only be done by authorised service providers
  • communicate with all affected parties.

When excavating:

  • provide supervision, and spotters where required
  • install barriers around the work area to control risks to the public
  • wear the appropriate personal protective equipment
  • look for signs of services, including a change in soil type, cable bricks, locator tape or cable covers
  • don’t use powered excavation (unless non-destructive) within:
    • 300mm of low voltage electrical cables – up to 1000 volts (1kV)
    • 600mm of electricity conductors from 11kV up to 33kV
  • contact the asset owner to discuss any excavation work near high voltage electricity cables – from1kV up to 33kV
  • only work within your designated authorised service provider qualifications.

On completion of the work:

  • communicate again with all affected parties
  • give asset plan updates and anomalies to the asset owner
  • review your risk control measures and systems of work to identify improvements

'Test for 'dead' before you touch’, always.

More information

  • Work near underground assets - Guide
  • Electrical work guidance material
  • Excavation work – code of practice
  • Construction work – code of practice
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