Chef seriously injured from aerosol can explosion (2 October 2025)

A young worker employed as a chef was preparing food when an aerosol can on a shelf above a gas stove exploded, creating a fire ball. The explosion resulted in serious injuries to the worker.

Inside a commercial chef’s kitchen with stainless steel surfaces, overhead ventilation, a fridge on the left, and a gas stove with pots and pans. A sauce is being prepared on the stove.
Photo 1 - Gas stove
In a commercial chef’s kitchen, a damaged gas can is placed in a tray on a stainless steel bench.
Photo 2 - Aerosol can
                                                             

Safety information

Consider ‘reasonably practicable’ control measures to manage the risks associated with working with aerosols and working in hot environments.

Ensure:

  • you consider the type of oil used and where possible eliminate the need for aerosols being used around hot environments in a kitchen. Consider alternatives such as a using manual spray pump or squeeze type dispensing bottles
  • aerosols are not exposed to extreme temperatures and are stored in an area away from ignition source
  • aerosols are always used in accordance with the instructions provided
  • workers are appropriately trained in the use of aerosols, and on emergency response
  • you show workers how to work safely around gas appliances
  • workers understand the risk of ignition of flammable gas when exposed to a heat source
  • young workers are always supervised by a competent person
  • you develop and implement a safe systems of work
  • appropriate personal protective equipment is provided to workers such as long sleeves/pants, enclosed shoes, aprons and workers are trained in how to use them correctly
  • you provide appropriate first aid facilities and easy access to emergency contact numbers
  • you provide emergency equipment such as fire blanket and the appropriate fire extinguisher.

Related guidance material

Further information

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